Different machines help run the operation and production processes in manufacturing facilities. Industrial air compressors often power major operations, as they act as the workhorses without which other equipment can’t run optimally. Therefore, any facility manager must ensure that commercial air compressors operate smoothly and efficiently. The reason behind this concern is that if air compressors run without any proper inspection or maintenance, problems ensue, costing the company thousands of dollars on industrial air compressor repair and low production levels. The issue further compounds if the equipment becomes extremely unreliable.
Industrial Air Compression Inspection Checklist
To maintain high safety standards, the government imposes laws and regulations for proper maintenance of industrial equipment. Even the sturdiest machines require regular inspections and repairs due to frictional wear. Here are ways of knowing whether your commercial air compressor requires maintenance.
Check the Manual
It’s important to understand how your equipment functions. Check how long the manufacturer recommends servicing. In the case of many petroleum-based compressors, servicing is recommended after 500 running hours and 2000 hours for synthetic.
Too Much Moisture
Many industrial air compressors accumulate a lot of moisture when in operation. If you notice too much condensation, then the automatic drain system is clogged with condensation. And if so, it needs to be checked.
For an industrial machine like an air compressor, tripping breakers indicate various problems. However, power circuit should be the first thing to check. If that fails, seek assistance from service personnel.
Loss of Pressure
If there is loss of air pressure, there must be a developing problem. This sign may also mean worn-out components. Or it may suggest a simple technical problem with the compressor.
Importance of Industrial Air Compressor Maintenance
Creating a preventative maintenance program is the noblest decision a facility manager can make. Clear-cut maintenance programs stretch equipment lifespan, improves productivity, enhances employee safety, and energy efficiency.
Performing frequent inspections and repairs on your industrial air compressor alleviate disruptions. An effective maintenance plan breaks the downtime and repair cycle of any plant. Typically, maintenance works are scheduled, therefore, you can plan for repairs in a manner that hardly interferes with the day-to-day operations. After a long-term, that saves you time and money.
Equipment efficiency and performance are paramount to any production facility. Even so, a preventative maintenance program helps maintain high safety standards at the workplace. Guest and staff safety should be given the first priority in your list. Frequent inspection and repairing detected faults alleviate health hazards, so there’s a reduced number of work-related injuries.
Organized Maintenance Plans
An excellent maintenance program provides a working schedule. This dictates specific times when maintenance personnel should be working instead of waiting for the equipment to fail. Besides, that helps a company to save overtime costs by economically utilizing the maintenance department.
Laying down a preventative maintenance schedule for your industrial air compressor translates to a smooth running of all other equipment. In this regard, a safe and reliable plant maximizes productivity. Maintenance may bear a considerable budget, but the cost is substantially lower than repairing a broken machine.